Spindle Chiller
Spindle Chiller are specialized cooling systems designed to manage the temperature of the spindle in machinery, such as CNC (Computer Numerical Control) machines. The spindle is a critical component that rotates at high speeds and can generate significant heat. Spindle chillers ensure that the spindle operates within an optimal temperature range to maintain precision, prolong equipment life, and prevent overheating and thermal damage. They typically use a closed-loop system with a refrigerant or coolant to dissipate heat efficiently.
Spindle Chiller
Characteristics of
- Precision Temperature Control: Spindle chillers maintain a consistent and precise temperature to ensure the spindle operates within the optimal range, which is critical for maintaining machining accuracy.
- High Cooling Capacity: They are designed to handle the substantial heat generated by high-speed spindles, providing effective cooling even under heavy loads.
- Compact Design: These chillers are typically compact to fit easily within the constrained spaces of CNC machine setups, ensuring they do not interfere with other components.
- Energy Efficiency: Many spindle chillers are designed to be energy-efficient, reducing operational costs and minimizing their environmental impact.
- Closed-Loop System: Spindle chillers often use a closed-loop cooling system, which recirculates the coolant to prevent contamination and maintain consistent cooling performance.
- Low Noise Operation: They are designed to operate quietly to maintain a conducive working environment in manufacturing facilities.
Spindle Chiller
Components of
- Coolant Reservoir: A tank to store the coolant, ensuring a steady supply for the cooling process.
- Pump: Circulates the coolant through the system, maintaining consistent flow and pressure.
- Heat Exchanger: Transfers heat from the spindle to the coolant efficiently. This can be an air-cooled or water-cooled heat exchanger.
- Filters: Remove impurities from the coolant to prevent contamination and ensure optimal cooling performance.
- Temperature Sensors: Monitor the temperature of the spindle and coolant, providing data for precise temperature control.
- Control Panel: A user interface for monitoring and adjusting the chiller’s settings, often featuring digital displays and programmable controls.
- Safety Alarms: Alert users to any operational issues, such as overheating, low coolant levels, or pump failures, ensuring timely intervention to prevent damage.
- Flow Meters: Measure the flow rate of the coolant to ensure it remains within the desired range for effective cooling.
- Bypass Valves: Allow for the diversion of coolant flow in case of system maintenance or failure, ensuring continued operation of the spindle.
- Expansion Tank: Accommodates the expansion and contraction of the coolant due to temperature changes, preventing pressure build-up in the system.
- Pressure Gauges: Monitor the pressure within the coolant circuit to ensure it remains within safe operating limits.
Spindle Chiller
Specification Details on
| Model | Refrigeration Capacity | Chiller Water Flow | Heat Load | Equipment Type | Temperature Range | Coolant Type | Power Supply | Dimensions (L x W x H) | Weight | Noise Level | Control Type | Safety Features |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| SC-1000 | 1.5 kW | 10 L/min | 2 kW | Air-Cooled | 5°C – 35°C | Water/Glycol | 220V/50Hz | 600 x 400 x 800 mm | 50 kg | ≤ 60 dB | Digital | Overload Protection |
| SC-2000 | 3 kW | 15 L/min | 4 kW | Air-Cooled | 5°C – 35°C | Water/Glycol | 220V/50Hz | 800 x 500 x 900 mm | 70 kg | ≤ 60 dB | Digital | Low Coolant Alarm |
| SC-3000 | 5 kW | 20 L/min | 6 kW | Water-Cooled | 5°C – 35°C | Water/Glycol | 380V/50Hz | 1000 x 600 x 1000 mm | 100 kg | ≤ 60 dB | Digital | High Temp Alarm |
| SC-4000 | 10 kW | 25 L/min | 12 kW | Water-Cooled | 5°C – 35°C | Water/Glycol | 380V/50Hz | 1200 x 700 x 1200 mm | 150 kg | ≤ 60 dB | Digital | Pressure Gauge |
| SC-5000 | 15 kW | 30 L/min | 18 kW | Air-Cooled | 5°C – 35°C | Water/Glycol | 380V/50Hz | 1400 x 800 x 1400 mm | 200 kg | ≤ 65 dB | Digital | Flow Meter |
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