SPINDLE CHILLER

Spindle Chiller are specialized cooling systems designed to manage the temperature of the spindle in machinery, such as CNC (Computer Numerical Control) machines. The spindle is a critical component that rotates at high speeds and can generate significant heat. Spindle chillers ensure that the spindle operates within an optimal temperature range to maintain precision, prolong equipment life, and prevent overheating and thermal damage. They typically use a closed-loop system with a refrigerant or coolant to dissipate heat efficiently.

Spindle Chiller

CHARACTERISTICS OF CHILLER

  • Precision Temperature Control: Spindle chillers maintain a consistent and precise temperature to ensure the spindle operates within the optimal range, which is critical for maintaining machining accuracy.
  • High Cooling Capacity: They are designed to handle the substantial heat generated by high-speed spindles, providing effective cooling even under heavy loads.
  • Compact Design: These chillers are typically compact to fit easily within the constrained spaces of CNC machine setups, ensuring they do not interfere with other components.
  • Energy Efficiency: Many spindle chillers are designed to be energy-efficient, reducing operational costs and minimizing their environmental impact.
  • Closed-Loop System: Spindle chillers often use a closed-loop cooling system, which recirculates the coolant to prevent contamination and maintain consistent cooling performance.
  • Low Noise Operation: They are designed to operate quietly to maintain a conducive working environment in manufacturing facilities.

Additional Components of Spindle Chiller

  • Coolant Reservoir: A tank to store the coolant, ensuring a steady supply for the cooling process.
  • Pump: Circulates the coolant through the system, maintaining consistent flow and pressure.
  • Heat Exchanger: Transfers heat from the spindle to the coolant efficiently. This can be an air-cooled or water-cooled heat exchanger.
  • Filters: Remove impurities from the coolant to prevent contamination and ensure optimal cooling performance.
  • Temperature Sensors: Monitor the temperature of the spindle and coolant, providing data for precise temperature control.
  • Control Panel: A user interface for monitoring and adjusting the chiller’s settings, often featuring digital displays and programmable controls.
  • Safety Alarms: Alert users to any operational issues, such as overheating, low coolant levels, or pump failures, ensuring timely intervention to prevent damage.
  • Flow Meters: Measure the flow rate of the coolant to ensure it remains within the desired range for effective cooling.
  • Bypass Valves: Allow for the diversion of coolant flow in case of system maintenance or failure, ensuring continued operation of the spindle.
  • Expansion Tank: Accommodates the expansion and contraction of the coolant due to temperature changes, preventing pressure build-up in the system.
  • Pressure Gauges: Monitor the pressure within the coolant circuit to ensure it remains within safe operating limits.

SPECIFICATION TABLE OF SPINDLE CHILLER

Model Refrigeration Capacity Chiller Water Flow Heat Load Equipment Type Temperature Range Coolant Type Power Supply Dimensions (L x W x H) Weight Noise Level Control Type Safety Features
SC-1000 1.5 kW 10 L/min 2 kW Air-Cooled 5°C – 35°C Water/Glycol 220V/50Hz 600 x 400 x 800 mm 50 kg ≤ 60 dB Digital Overload Protection
SC-2000 3 kW 15 L/min 4 kW Air-Cooled 5°C – 35°C Water/Glycol 220V/50Hz 800 x 500 x 900 mm 70 kg ≤ 60 dB Digital Low Coolant Alarm
SC-3000 5 kW 20 L/min 6 kW Water-Cooled 5°C – 35°C Water/Glycol 380V/50Hz 1000 x 600 x 1000 mm 100 kg ≤ 60 dB Digital High Temp Alarm
SC-4000 10 kW 25 L/min 12 kW Water-Cooled 5°C – 35°C Water/Glycol 380V/50Hz 1200 x 700 x 1200 mm 150 kg ≤ 60 dB Digital Pressure Gauge
SC-5000 15 kW 30 L/min 18 kW Air-Cooled 5°C – 35°C Water/Glycol 380V/50Hz 1400 x 800 x 1400 mm 200 kg ≤ 65 dB Digital Flow Meter