Evaporative Coil Production
Evaporator coils, sometimes referred to as evaporator coils, are a crucial component of refrigeration and air conditioning systems. Because they absorb heat from the air that passes past them, these coils help with heat exchange. Products are manufactured according to the best industry guidelines and standards. As a reputable manufacturer, we ensure that only high quality raw materials are used to manufacture Evaporative coil production. There are multiple essential steps in the manufacturing of evaporator coils:
Selection of materials:
- Select materials with high thermal conductivity and corrosion resistance. Although copper and aluminum are our most preferred materials, depending on your particular situation, we may suggest different materials.
Production of pipes and fins:
- Shape the fins and tubes that comprise the coil. The fins improve heat exchange by increasing surface area, and the tubes permit refrigerant to circulate. Fin stamping, tube bending, and extrusion are examples of manufacturing techniques.
Meeting:
- Put the fins and tubes together to form the coil structure. This entails placing the fins on the tube exactly and fastening them. Either an automated machine or a manual worker can assemble the parts.
Tube expansion:
- To make a safe, leak-proof connection, widen the hose ends. By improving the contact between tubes and fins, this procedure maximizes the effectiveness of heat transfer.
Brazing or brazing:
- Use soldering or welding to join components. Brazing is a popular technique that forms a robust connection between the tube and fin by using filler material. Additionally, welding has certain applications.
Quality control:
- At various points during the production process, conduct stringent quality inspections. This include examining the overall structural integrity,tube expansion quality, and dimensional accuracy.
Coating (optional):
- To prevent coil rusting, apply a coating. Coil life can be increased by using epoxy coatings or other corrosion-resistant compounds, particularly in areas with high humidity or corrosive elements.
Pressure test:
- To make sure the coils are not leaking, apply pressure to them. This entails applying air or nitrogen pressure to the coil and monitoring any pressure drop.
Forming and Shaping:
- Depending on the particular application and design specifications, determine the coil’s ultimate shape. Bending and shaping the coil to fit the air handler or refrigeration system may be necessary at this step.
The entire manufacturing process takes place under the supervision of highly qualified and experienced professionals to maintain the title of best heat Evaporative coil production. We regularly upgrade our production processes and machines to ensure that customers can get the best quality heat exchangers at a reasonable cost.
